Variable speed drive for ID Fans in mining industry

In most middle/large mining companies, power consumption of motor accounts for 50% of total power consumption. LV variable speed drive is very common. But, defectiveness of MV variable frequency technology, and voltage withstand capacity of components have been restricting MV variable speed drive development and its application. In recent years, with rapid development of MV technology and voltage withstand function, MV variable speed drive has been used widely. Its energy saving effect is considerable.

Project introduction
There were 4 low voltage motors (315kW, 562A, 1476r/min) in flue gas purification system. In general, 2~3 motors worked and another was spare. Fans connected in parallel. Sub-pressure was controlled by valve. Valve opening was controlled just by personnel experience. In 2005, plant decided to reform purification system with medium voltage variable speed drive. Mode of one work and one spare was suggested to ensure safety and reliability.


Purification system layout

1. Driving equipments
MV asynchronous motor: YP7560-6, 1000kW, 50Hz , Ve=6300V,Ie=108.95A; ne=994r/min; cosφ=0.876, insulation class: F, connecting: Y, allowed to start once in hot state and twice in cold state.

2. Centrifugal ID fan
Model: Y7-2X36-22F; 338600m³/h; 7500Pa; ne=990r/min; 1000kW.

Variable speed drive structure and principal

Gozuk variable speed drive adopts technology of cell-cascaded, high-medium voltage source, 6kV input. Medium voltage is transferred to low voltage through transformer. Then it goes through diode and IGBT inverter. Then cells cascaded output 6.3kV.

Benefits of variable speed drive reform

The variable speed drive has been running stably in flue gas purification system for 3 years since August, 2005. System also runs healthily. Energy saving is considerable and achieves expected goal. It also meets technology requirement and improves purification effect, which makes plant be prized by local environmental protection bureau. According to related statistics, power consumption of purification system has been down 19%. Actual data is in following:

NO	Furnace	Subpressure (Pa)	Frequency (Hz)	Current (A)	Result
1	1system	960—1020	19	26	Up to standard
2	2 systems	1000—1100	24	34	Up to standard
3	3 systems	1050—1150	27	41	Up to standard
4	4 systems	1100—1200	31	47	Up to standard
5	5 systems	1160—1250	35	52	Up to standard
6	6 systems	1200—1130	38	58	Up to standard

Conclusion
Variable speed drive application in purification system optimizes the system performance, improves purification effect, reduces power consumption greatly. According to related statistic, flue gas consumption reduces 19m³/t. Total power consumption reduces 137000kW.h per month.